Product Advantages
The custom bronze powder sintered filter cartridge has the following core advantages:
- High Filtration Accuracy and Stable Pore Structure: By adjusting the particle size and sintering parameters of bronze powder, a controllable filtration accuracy of 1~100 μm can be achieved, with uniform pores that do not change with pressure, ensuring long-term stable filtration performance.
- Excellent mechanical strength and durability: Shear strength ≥ 20MPa, compressive strength up to 30MPa, solid structure, can withstand high pressure, shock, and vibration, suitable for harsh working conditions.
- High-Temperature Resistance and Thermal Shock Resistance: Withstands temperatures from -200°C to 600°C for short times. Designed for long-term use at up to 300°C. Great for high-temperature settings in metallurgy and aerospace.
- Excellent Permeability and Low-Resistance Characteristics: Features high porosity of 30% to 50%. This leads to low initial flow resistance and smooth fluid channels. As a result, it helps save energy and reduce consumption. It’s ideal for compressed air and gas distribution systems.
- Deep filtration and regeneration: It has deep filtration capabilities, a large dirt capacity, supports blowback cleaning or chemical regeneration, and its filtration performance can be restored to more than 90% after repeated use, reducing long-term use costs.
- Corrosion resistance, oxidation resistance: made of spherical tin bronze powder sintered, it has excellent resistance to a variety of corrosive media (such as oil, gas, organic solutions, etc.), and is suitable for chemical, petroleum and other industries.
- Highly customizable: Shape (round tube, sheet, cup, T-shaped, etc.), size (diameter 1mm~400mm, length up to 1 meter) and threaded interface can be customized according to needs to meet the installation needs of various equipment.
- Environmental protection and high material utilization: one-time forming, no cutting process, high raw material utilization, reduced waste, in line with the trend of green manufacturing.
- Multi-functional application expansion: In addition to filtration, it can also be used for special functional scenarios such as sound reduction, flame retardant, flame protection, gas distribution, and catalytic carrier.
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | Bronze Powder |
| Standard Diameters | 2mm to 500mm (Custom sizes available) |
| Standard Thicknesses | 1mm to 100mm (Custom thicknesses available) |
| Filtration Ratings | 1, 2, 5, 10, 20, 40, 60, 80,100 microns |
| Maximum Operating Temperature | 400℃ (1650℉) |
| Maximum Differential Pressure | 40 bar (580 psi) depending on dimensions |
| Porosity | 30% to 45% (Adjustable based on requirements) |
| Surface Finish | Standard or Electropolished |
| Certifications | ISO 9001, Material Certification, FDA Compliance |
Customization Available
Most of our products are custom-manufactured based on customer specifications. We can produce filter discs according to your exact drawings, dimensions, and performance requirements. Our engineering team is available to assist with design optimization for your specific application.
Applications
Sintered bronze filters are widely used in food and beverage, pharmaceuticals, chemicals, petrochemicals, and wastewater treatment. They handle applications like liquid and gas filtration, cryogenic gas processing, and corrosive media separation.
With high filtration capacity, chemical and temperature resistance, and easy maintenance, they are ideal for reliable and efficient industrial filtration.
Ready to Order or Need Technical Assistance?
Contact our technical team to discuss your specific requirements or to request a quote.
